The POP series is a high-performance, fast-curing UV screen printing ink specifically formulated for point-of-purchase applications. POP provides printers with an ink system for multiple uses on a wide variety of substrates. POP offers opacity and high gloss while maintaining a rapidly curing surface with excellent outdoor durability.

Performance Properties:

• Adhesion to a wide variety of substrates
• Superior opacity for color trapping
• Non-blocking, high-slip finish for easy handling
• Superb water and abrasion resistance
• Flexible for multi-layer applications/die-cutting
• N-VP and heavy-metal free
• Compatible with UP Series

Printing:

Mix ink well prior to use. While supplied in a press-ready condition, POP may be reduced by up to 10% with 1004 Universal Thinner. Care should be taken to print the ink at optimal temperatures of 70-90°F (21-27°C). Cool ink will have a heavier viscosity and will not flow properly. Hot ink will have lower viscosity, resulting in poor definition and decreased opacity.

Coverage:

3,200 to 3,600 square feet per gallon based on an ink deposit of 0.40-0.60 mil, dependent on color and printing conditions.

Curing:

Ink will cure well when printed through 355 (140cm) plain weave polyester mesh or finer. POP's optimal cure window of 125-150 mJ/550-650 mW is generally achieved with one 200-Watt per inch mercury vapor lamp at belt speeds between 70-90 feet per minute (21-27 m/min). This should provide thorough curing of the product. Cure speeds may vary as thicker material and dark surface colors require more energy. Adhesion should be a minimum of 95% from the curing unit with final adhesion developing within six hours of initial polymerization. Coarser fabrics can be utilized; however, cure parameters may need to be adjusted for increased ink film. If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5-10% of POP Overprint/Mixing Clear will increase light penetration and improve cure. Although the cured ink film has been engineered to optimize processing and handling, the printer must assume responsibility for pre-testing and qualifying the parameters for stacking printed parts prior to each run. The intensity of cure, weight or caliper of the material, and/or elevated ambient temperatures and humidity of the printing and storage environments will influence block resistance.

Recommended Substrates:

• Pressure Sensitive Vinyl
• Top-Coated and Print-Treated Polyesters
• Polystyrene
• ABS
• Polycarbonate (not for use with adhesives)
• Rigid Vinyl
• Coated and Uncoated Paper
• PETG
• Polyethylene Coated Card Stock
• Expanded Foam PVC (Sintra®, Celtec®)
• Foam Board
• Acrylic
• Fluted Polyolefins*, Polyethylene Sheet*

*With the use of Adhesion Promoters (1534 at 3% or 11939 at 3%), Renegade POP will adhere to fluted polyolefins such as Coroplast® and polyethylene sheet. Best adhesion forms after a six (6) hour post-cure. The modified ink’s shelf life is at least 3 days. Either adhesion promoter provides excellent water resistance. Light fastness at full strength and cured properly, POP colors are formulated to withstand 2-3 years of exterior exposure. The use of POP Overprint/Mixing Clear will increase the duration of outdoor durability. For all applications which will be exposed for up to 3 years, it is recommended that a premium grade, calendared vinyl be used. Factors which will alter the outdoor durability of the ink include, but are not limited to: substrate grade/age, poor cure of ink film, formulas, directional positioning, ink film deposit, exposure to excessive abrasives, and air pollutants. Under no circumstances should colors requiring long-term durability have mixing clear or white added to the formula. In addition, we do not recommend using less than 5% of any color in a blended formula for outdoor applications. Colors which should not be used for outdoor applications are CMS 164 Red BS, CMS 114 Orange, 180 Warm Red, and 131 Brilliant Orange. For very light fast applications requiring orange, blue-shade red, green-shade yellow, and/or medium-shade yellow, we recommend using POP+ BS Red Toner, POP+ GS Yellow Toner, POP+ 111 Lemon Yellow, and POP+ Orange Toner when small quantities of red, yellow, and orange are required for tinting white for pastel shades. The Polymeric color match system in many cases is not recommended for long-term exterior exposure due to many pastels and transparencies in the system. When using the color match system, contact Polymeric Imaging Inc. directly for possible color match recommendations.

Metallics:

Use the Metallic Mixing Clear to prepare metallic ink as its increased viscosity helps ensure a good particle suspension and extended shelf life.

Recommended mixing ratios by weight are:

• 28% Gold Paste
• 12% Silver Paste
• For optimum coverage and opacity, use 280-305 (110-120cm) plain weave mesh. Use Solar Shield Clear for extended weatherability and to improve the non-tarnishing properties of the product.

Additives:

• 1004 Universal Thinner - up to 10% as needed
• 13973 Static Cling Modifier - 2% as needed
• 1534 Adhesion Promoter - 3% as needed
• 11939 Adhesion Promoter - 3-5% as needed
• 2980+ Catalyst - 3% as needed (will gel in 4 hours)

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when handling inks. If ink comes in contact with skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing:

For superior halftone reproduction, halftones are available in a range of density levels. Additional control of density may be achieved with the use of GP MV HT Base. For best results, 380 (150cm) or finer mesh and a smooth, thin stencil coating should be utilized with process printing.

Storage:

Care should be taken to store ink in tightly-closed containers located in a cool (60 - 80°F / 15 - 27°C), dark place. After long production runs, excess ink from the screen should be properly disposed of. With suitable conditions, unopened ink is expected to have a shelf life of approximately twelve (12) months from the date of manufacture.

Color Availability:

POP Series is available in twenty opaque standard colors. Custom matches, metallic, fluorescent*, and transparent colors are obtainable upon request.

Pantone Matching System® Colors:

The nine Pantone® approved Color Matching System (CMS) shades are used to simulate the Pantone® Color Specified colors. Formulas were designed for maximum opacity and are available in book or Imaging Color Source Software formats.

A. Warranty Liability Limited to Purchase and Installation Costs:

Notwithstanding anything provided herein or any other written material to 

the contrary, Polymeric only warrants the purchase price and costs of installation. POLYMERIC SHALL HAVE NO LIABILITY OR OBLIGATION TO ANY USER, BUYER, PURCHASER, DISTRIBUTOR, OR OTHER PERSON OR ENTITY FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, HOWEVER CAUSED, INCLUDING WITHOUT LIMITATION, PERSONAL INJURY, LOSS OF BUSINESS, LOSS OF PROFIT, OR OTHER DAMAGE, whether or not the buyer shall have informed Polymeric of the possibility or likelihood of any such damages.

B. Limitation of Implied Warranty and Fitness for a Particular Purpose: 

POLYMERIC’S WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO AN IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, AN IMPLIED WARRANTY OF MERCHANTABILITY, AND ANY OTHER IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, PERFORMANCE, CUSTOMER USAGE, OR TRADE.

MIX INK WELL BEFORE USE. Follow any indications on the package, ask for the safety data sheets, and always follow the indications contained therein. In case of doubt, please contact our Technical Service department.

POP+ is a UV-curable screen printing ink formulated specifically for substrate adhesion performance. The adhesion properties of POP+ eliminate the need to purchase more costly ink and/or catalysts for substrates to which former multipurpose inks were not ideally suited. POP+ is the broadest ink system of its type, offering flexibility for pressure-sensitive vinyl applications with the unique versatility to adhere to HDPE and fluted polyolefin stocks (e.g., coroplast, Cor-X) without the addition of a catalyst.

POP+ offers superior opacity and high gloss while maintaining rapid cure rates ideal for in-line presses. POP+ provides a durable, non-blocking surface and demonstrates excellent outdoor durability. Halftones in this ink series are available in our unique, high-definition printing “New Rheology” viscosity.

Performance Properties:

• Outstanding adhesion to a wide variety of substrates
• No additives required for adhesion to Coroplast
• Low tack finish for easy handling of double-sided prints
• Good water resistance
• Flexible for multi-layer applications and die-cutting
• Suitable for exterior exposure to three (3) years on premium vinyl, 5 years with an overprint of Solar Shield Clear

Recommended Substrates:

POP+ exhibits excellent adhesion to pressure-sensitive vinyl, top-coated and print-treated polyester, polystyrene, ABS, polycarbonate, rigid vinyl, expanded foam PVC (Celtec), coated paper, board stocks, PETG, acrylic, high-density polyethylene, fluted polyolefins (coroplast, Cor-X), anodized aluminum, and some coated metals.

To determine the suitability of the product for the intended use, a pre-test prior to production is advised.

Curing:

POP+ will cure well when printed through 355 (140 cm) plain weave polyester mesh or finer. POP+’s optimal cure window of 125 to 175 mJ is generally achieved with one 200-watt per inch (80-watt per cm) mercury vapor lamp at belt speeds between 65-75 feet (19-23 meters) per minute.

Adhesion should be a minimum of 95% from the curing unit with final adhesion developing within four hours of initial polymerization. Coarser fabrics can be utilized; however, cure parameters may need to be adjusted for the increased ink film.

If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5 - 10% POP+ Mixing Clear will increase light penetration and improve cure.

Printing:

Mix well prior to every use. Although POP+ has been supplied in a press-ready condition, this system may be reduced by up to 10% with POP+ Thinner for special viscosity adjustments.

Care should be taken to print the ink at the optimal temperature of 70°-90°F (21°- 27°C). Cool ink will have heavier viscosity and will not flow properly, whereas excessively warm ink will be lower in viscosity, resulting in poor definition and decreased opacity.

Squeegee:

A 70 - 90 durometer polyurethane blade is recommended.

Coverage:

3200 to 3600 square feet per gallon for a film deposit of 0.40 to 0.60 mil.

Outdoor Use:

Extensive accelerated weathering tests indicate POP+ is suitable for outdoor exposure up to three years depending on substrate selection. The use of premium-grade, long-term vinyl films is recommended for decal applications intended to weather up to three years. Accelerated weathering is a reference standard and can’t precisely reproduce actual outdoor performance. Based on prior correlation of accelerated testing versus real-time exposure, 500 hours is equated to approximately one year, 45° south Florida. POP+ withstood 2,500 hours with a Solar Shield Clear Overprint and 1,500 hours without an overprint.

Metallics:

A superior two-part system comprised of POP+ Metallic Mixing Clear and the proper metallic paste has been developed. The increased viscosity of MMC helps ensure a good particle suspension, and our new metallic technology provides unparalleled premix shelf life and stability. The recommended mixing ratios are: 12% silver paste, 28% gold paste (by weight) to achieve the standard metallic colors. For optimum coverage and opacity, 280 - 305 (110 - 120 cm) plain weave monofilament mesh is recommended. Use POP+ Overprint Clear for extended weatherability and to improve the non-tarnishing properties of the product.

Storage:

Care should be taken to store ink in tightly closed containers located in a cool (60°F to 80°F / 15°C to 27°C), dark place. After long production runs, excess ink from the screen should be properly disposed of. With suitable conditions, the ink is expected to have a shelf life of approximately 12 months from the date of manufacture.

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when processing, handling, and storing inks, as well as first aid. If ink comes in contact with skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing:

For superior halftone reproduction, POP+ New Rheology halftones are available in three density levels. Additional control of densities may be achieved with the use of POP+ Halftone Extender Base. For best results, 380 (150 cm) plain weave mesh or finer and a smooth, thin stencil coating should be utilized with four-color process printing.

Press High Backlit Ready Density:

• POP+ Halftone Yellow: 0.90 / 1.10 / 1.35
• POP+ Halftone Magenta: 1.40 / 1.75 / 2.05
• POP+ Halftone Cyan: 1.40 / 1.80 / 2.20
• POP+ Halftone Black: 1.60 / 2.00 / 2.25
• POP+ Halftone Extender Base

Color Availability:

POP+ is available in twenty opaque standard colors. Custom matches, metallic, fluorescent, and transparent colors are obtainable upon request.

• POP+-101 Primrose Yellow
• POP+-210 Ultra Blue
• POP+-111 Lemon Yellow
• POP+-220 Emerald Green
• POP+-123 Medium Yellow
• POP+-225 Forest Green
• POP+-131 Brilliant Orange
• POP+-226 Lime Green
• POP+-135 Vivid Orange
• POP+-235 Teal
• POP+-141 Fire Red
• POP+-240 Purple
• POP+-151 Scarlet Red
• POP+-260 Brown
• POP+-155 Rubine Red
• POP+-301 Opaque Black
• POP+-160 Rhodamine Red
• POP+-311 Opaque White
• POP+-180 Warm Red
• POP+-312 Dense Black
• POP+-190 Process Blue
• POP+-026 Brilliant White
• POP+-200 Peacock Blue
• POP+ OP Overprint Clear
• POP+ MMC Metallic Mixing Clear

PANTONE® Matching System Colors:

The nine PANTONE® approved Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity and are available in book or Imaging Color Source software format.

• POP+-064 CMS GS Yellow
• POP+-066 CMS RS Yellow
• POP+-114 CMS Orange
• POP+-121 CMS YS Red
• POP+-164 CMS BS Red
• POP+-165 CMS Magenta
• POP+-127 CMS Violet
• POP+-230 CMS Blue
• POP+-325 CMS Green
• POP+ Tinting White
• POP+ Shading Black
• POP+ Mixing Clear

PANTONE® is a trademark of Pantone, Inc. Portions © Pantone, Inc., 1963, 1991.

Duraflex DF is a UV-curable ink system specifically formulated for flat, pressure-sensitive decal applications requiring exterior exposure for five years. Extensive weather tests have proven that Duraflex yields durable decals that will not curl at the edges due to ink/vinyl shrinkage or lose color intensity. Duraflex maintains a remarkably high gloss finish with minimal chalking after extended weathering. This ink has been formulated with lead-free, automotive-grade pigments, producing an extremely opaque, lightfast ink film.

Performance Properties:

• Suitable for five (5) years of exterior exposure
• Exceptional opacity and high gloss for vivid, long-life graphics
• Extremely flexible for multi-layer applications and die-cutting
• Low shrinkage, which diminishes edge curl on long-term vinyl
• Suitable with pre-mask films for easy application
• Solvent and abrasion-resistant for the most severe decal uses
• Non-blocking, low tack finish for easy handling

Recommended Substrates:

Duraflex adheres well to pressure-sensitive vinyl and print-treated polyester films. Duraflex has shown excellent adhesion to a wide variety of substrates and is more flexible than most multi-purpose UV ink systems. Additional substrates include: electrostatic vinyl, polycarbonate, PVC, some coated metals, vinyl-coated magnets, Polystyrene, and coated paper.

To determine the suitability of the product for the intended use, a pretest prior to production is advised. Five (5) year durability is contingent on the substrate with comparable exposure duration.

Curing:

Duraflex cures well with one 200-watt per inch lamp at belt speeds between 50-60 feet (20 meters) per minute using 355-390 (140-150cm) monofilament polyester mesh. A minimum of 175-200 mJ is required for complete cure.

Adhesion should be a minimum of 95% from the curing unit, with final adhesion developing within four hours of initial polymerization. Coarser fabrics can be utilized; however, cure parameters may need to be adjusted for the increased ink film.

If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5-10% DF Mixing Clear will increase light penetration and improve cure.

Printing:

Mix well prior to every use. Although DF has been supplied in a press-ready condition, this system may be reduced up to 10% with DF Thinner for special viscosity adjustments.

Care should be taken to print the ink at the optimal temperature of 70°F to 90°F (21°C to 27°C). Cool ink will have heavier viscosity and will not flow properly, whereas excessively warm ink will be lower in viscosity, resulting in poor definition and decreased opacity.

Squeegee:

A 70-90 durometer polyurethane blade is recommended.

Coverage: 3200 to 3600 square feet per gallon for a film deposit of 0.40 to 0.60 mil.

Outdoor Use: Extensive accelerated weathering tests have been completed on vinyl decals printed with Duraflex. The ink withstood 2500 hours of exposure with 4-hour cycle times of UV light and condensation at elevated temperatures with minimal color change and marginal shrinkage.

Accelerated machine weathering is reference standards and can’t precisely reproduce actual outdoor performance. Based on prior correlation of accelerated testing versus real-time exposure, 500 hours is equated to approximately one year, 45° south Florida.

The use of premium-grade, long-term vinyl films is recommended for all applications intended to weather three years or longer.

Pre-mask:

A medium to high tack adhesive is recommended for good adhesion.

Solar Shield Clear:

UV absorbers have been incorporated into the DF Solar Shield Overprint Clear, which lengthens the graphic's life by acting as a sunscreen. This clear requires more energy to cure than the normal Duraflex color range. A minimum of 225-250 mJ is needed.

Metallics:

A superior two-part system comprised of DF Metallic Mixing Clear and the proper metallic paste has been developed. The increased viscosity of MMC helps ensure a good particle suspension, and our new metallic technology allows unparalleled premix shelf life and stability. The recommended mixing ratios are: 12% silver paste, 28% gold paste (by weight) to achieve the standard metallic colors.

For optimum coverage and opacity, 280-305 (110-120 cm) plain weave monofilament mesh is recommended. Use DF Overprint Clear for extended weatherability and to improve the non-tarnishing properties of the product.

Storage:

Care should be taken to store ink in tightly closed containers located in a cool (60°F to 80°F / 15°C to 27°C), dark place. After long production runs, excess ink from the screen should be properly disposed. With suitable conditions, the ink is expected to have a shelf life of approximately 12 months from the date of manufacture.

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when processing, handling, and storing inks, as well as first aid. If ink comes in contact with the skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing:

Duraflex halftones are available in three density levels. Additional control of densities may be achieved with the use of DF Halftone Extender Base. For best results, 355 (140 cm) plain weave mesh or finer and a smooth, thin stencil coating should be utilized with four-color process printing.

• Press
• High
• Backlit
• Ready Density
• DF Halftone Yellow: 0.90, 1.10, 1.35
• DF Halftone Magenta: 1.40, 1.75, 2.05
• DF Halftone Cyan: 1.40, 1.80, 2.20
• DF Halftone Black: 1.60, 2.00, 2.25
• DF Halftone Extender Base

Color Durability:

Duraflex DF is available in twenty opaque standard colors. Custom matches, metallic, fluorescent, and transparent colors are obtainable upon request.

• DF-101 Primrose Yellow
• DF-210 Ultra Blue
• DF-111 Lemon Yellow
• DF-220 Emerald Green
• DF-123 Medium Yellow
• DF-225 Forest Green
• DF-131 Brilliant Orange
• DF-226 Lime Green
• DF-135 Vivid Orange
• DF-235 Teal
• DF-141 Fire Red
• DF-240 Purple
• DF-151 Scarlet Red
• DF-260 Brown
• DF-155 Rubine Red
• DF-301 Opaque Black
• DF-160 Rhodamine Red
• DF-311 Opaque White
• DF-180 Warm Red
• DF-312 Dense Black
• DF-190 Process Blue
• DF-026 Brilliant White
• DF-200 Peacock Blue
• DF Overprint Clear
• DF-205 Reflex Blue
• DF Metallic Mixing Clear

PANTONEⓇ Matching System: The nine ⓇPANTONE approved Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity.

Gloss Bottle GBS is a one-part screen ink developed with the needs of the container printer in mind. This is the only UV ink series with adhesion to plastics including HDPE, LDPE, PET, PVC, and PP without the use of adhesion promoters or catalysts. The ink exhibits excellent flexibility for squeeze tests on thin-walled LDPE, yet it maintains a durable chemical and water-resistant surface which withstands the most stringent product tests. The unique rheological properties of GBS present smooth printability with minimized drip-through and reduced cleanup time.

The GBS Series is offered with an unmatched blending system. All colors used in the NSC’s Color Matching System (CMS) are 20% stronger than current industry standards. This high-density system provides the most vibrant, opaque colors and allows the printer to use higher mesh counts to reduce ink usage thereby saving money.

Performance Properties:

• Unequaled, straight from the can adhesion to poly containers

• Does not require flame treatment for PET or PVC adhesion

• Highly flexible for thin-walled containers

• Superb water and full chemical resistance after 24 hours

• Fast, tack-free cure for running high line speeds

• 20% stronger CMS colors for vibrant, sharp hues

Recommended Substrates:

GBS Series exhibits excellent adhesion to a wide range of container materials. For best results the following require a flame treatment prior to printing: high-density polyethylene, low-density polyethylene, and polypropylene. No flame is required for PVC and PET bottles. To determine suitability of the product for the intended use, a pretest prior to production is advised.

Curing:

GBS will cure well when printed through 305-380 (120-150cm) plain weave polyester mesh. A minimum of 125 mJ is required to cure standard colors. This optimal cure window is generally achieved with one 300 watt per inch mercury vapor lamp at press speeds up to 70 containers per minute.

Adhesion should be a minimum of 95% from the curing unit with final adhesion developing within four hours of initial polymerization.

If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5-10% GBS Mixing Clear will increase light penetration and improve cure in opaque colors. Mix 5-10% GBS Overprint Clear with white inks to increase cure rate.

Printing:

Mix well prior to every use. Although GBS has been supplied in press-ready condition, this system may be reduced up to 10% with GBS Thinner for special viscosity adjustments.

Care should be taken to print the ink at the optimal temperature of 70°-90°F (21°- 27°C). Cool ink will have heavier viscosity and will not flow properly whereas excessively warm ink will be lower in viscosity resulting in poor definition and decreased opacity.

Squeegee:

70-90 durometer polyurethane blade is recommended.

Coverage:

3200 to 3600 square feet per gallon for film deposit of .40 to .60 mil.

Chemical Resistance:

To be announced.

Water Resistance:

GBS has passed all laboratory-conducted water immersion/wet flex tests. Printed bottles were tested immediately as well as after a 24-hour ‘post cure’ period. This period, between curing and testing, provides the ink film and substrate time to stabilize, improving adhesion properties.

Metallics:

A superior two-part system comprised of GBS Metallic Mixing Clear and the proper metallic paste has been developed. The increased viscosity of MMC helps ensure a good particle suspension and our new metallic technology provides unparalleled premix shelf life and stability. The recommended mixing ratios are: 12% silver paste, 28% gold paste (by weight) to achieve the standard metallic colors.

For optimum coverage and opacity, 280-305 (110 – 120cm) plain weave monofilament mesh is recommended. When overprinting metallic inks, best results are achieved with the addition of 5% 1534 Adhesion Promoter.

Storage:

Care should be taken to store ink in tightly closed containers located in a cool (60 degrees F to 80 degrees F(15 degrees to 27 degrees), dark place. After long production runs excess ink from the screen should be properly disposed. With suitable conditions, the ink is expected to have a shelf life of approximately 12 months from the date of manufacture.

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when processing, handling, and storing inks, as well as first aid. If ink comes in contact with skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing:

For superior halftone reproduction, Gloss Bottle New Rheology halftones are available. Additional control of densities may be achieved with the use of GBS Halftone Extender Base. For best results, 355 (140 cm) plain weave mesh or finer and a smooth, thin stencil coating should be utilized with four-color process printing.

• GBS Halftone Yellow 1.10
• GBS Halftone Magenta 1.75
• GBS Halftone Cyan 1.80
• GBS Halftone Black 2.00
• GBS Halftone Extender Base

Color Availability:

Gloss Bottle is available in eight standard opaque colors. Metallic and fluorescent colors are readily available, in addition to custom color matches formulated to your specific criteria.

• GBS-111 Lemon Yellow
• GBS-301 Opaque Black
• GBS-131 Brilliant Orange
• GBS-311 Opaque White
• GBS-141 Fire Red
• GBS-312 Dense Black
• GBS-155 Rubine Red
• GBS-026 Brilliant White
• GBS-160 Rhodamine Red
• GBS-205 Reflex Blue
• GBS-210 Ultra Blue
• GBS-220 Emerald Green

High Density Matching System Colors: 

The nine High Density Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity and are available in book or Imaging Color Source software format.

• GBS-064HD CMS GS Yellow
• GBS-230HD CMS Blue
• GBS-066HD CMS RS Yellow
• GBS-114HD CMS Orange
• GBS-121HD CMS YS Red
• GBS-325HD CMS Green
• GBS-164HD CMS BS Red
• GBS-TWTinting White
• GBS-165HD CMS Magenta
• GBS-HDMixing White HD
• GBS-127HD CMS Violet
• GBS-SBShading Black
• GBS-MX Mixing Clear

Color Availability:

Gloss Bottle is available in eight standard opaque colors. Metallic and fluorescent colors are readily available, in addition to custom color matches formulated to your specific criteria.

• GBS-111 Lemon Yellow
• GBS-301 Opaque Black
• GBS-131 Brilliant Orange
• GBS-311 Opaque White
• GBS-141 Fire Red
• GBS-312 Dense Black
• GBS-155 Rubine Red
• GBS-026 Brilliant White
• GBS-160 Rhodamine Red
• GBS-OP Overprint Clear
• GBS-205 Reflex Blue
• GBS-MMC Metallic Mixing Clear
• GBS-210 Ultra Blue
• GBS-220 Emerald Green
• High Density Matching System Colors: The nine High Density Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity and are available in book or Imaging Color Source software format.
• GBS-064HD CMS GS Yellow
• GBS-230HD CMS Blue
• GBS-066HD CMS RS Yellow
• GBS-114HD CMS Orange
• GBS-121HD CMS YS Red
• GBS-325HD CMS Green
• GBS-164HD CMS BS Red
• GBS-TWTinting White
• GBS-165HD CMS Magenta
• GBS-HDMixing White HD
• GBS-127HD CMS Violet
• GBS-SBShading Black
• GBS-MX Mixing Clear

WR is distinct in its ability to offer non-blocking, flexibility needed for banner applications while also providing adhesion to nearly all point-of-purchase stocks. This provides screen printers with the opportunity to reduce ink inventory by stocking a single ink line. Custom colors can also be duplicated easily on various stocks.

Unlike other multipurpose inks, Ultrabond’s exceptional flexibility and adhesion stand up to the demand of the most stringent finishing requirements. Ultrabond provides a durable, non-blocking surface and has excellent outdoor durability.

Performance Properties:

• Broadcast adhesion range of any NUVS UV ink

• Flexible for sewing, grommeting, and die-cutting without cracking

• Allows durable face printing without re-wetting or picking

• Low tack finish to eliminate slip-sheeting

• Water and abrasion-resistant

• Superior opacity provides better color trapping

• N-VP Free

Recommended Substrates:

Excellent adhesion to vinyl banners, electrostatic vinyl, and polyethylene banner material having treatment levels of at least 40 dynes. Ultrabond also provides excellent adhesion to ABC, Acrylic, Cardstock, Expanded PVC, Print Treated Polyester, Coated/Uncoated Paper, PETG, treated HDPE, Polycarbonate, Fluted Polyolefins, Treated Polypropylene, Polystyrene, Tyvek, Pressure Sensitive Vinyl, Unsupported Vinyl, and Low Tack Vinyl. Ultrabond has also shown good adhesion to coated metals.

To determine suitability of the product for the intended use, a pretest prior to production is advised. Our recommendations are based on present knowledge. Due to the limited life of surface treatments on polypropylene banner (Propaque) and fluted polyolefin materials (Coroplast), testing is required prior to production.

Curing:

Ultrabond will cure well when printed through 355 (140 cm) plain weave polyester mesh or finer. A minimum of 125-160 mJ’s are required to cure standard WR colors and banner stocks. This optimal cure window is generally achieved with one 200-watt per inch mercury vapor lamp at belt speeds between 75-100 feet (20-30 meters) per minute. Heavier gauge stocks and dark colors, which may act as a heat sink, may require 200 mJ’s or more.

Adhesion should be a minimum of 95% from the curing unit with final adhesion developing within four hours of initial polymerization. Coarser fabrics can be utilized; however, cure parameters may need to be adjusted for the increased ink film.

If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5-10% WR Mixing Clear will increase light penetration and improve cure. Additions of Thinner will not improve cure and may cause the rate of decrease

Printing:

Mix well prior to every use. Although WR has been supplied in press-ready condition, this system may be reduced up to 10% with WR Thinner for special viscosity adjustments.

Care should be taken to print the ink at the optimal temperature of 70°-90° F (21°- 27°C). Cool ink will have heavier viscosity and will not flow properly whereas excessively warm ink will be lower in viscosity resulting in poor definition and decreased opacity.

Squeegee:

70 - 90 durometer polyurethane blade is recommended.

Coverage:

3600 to 3800 square feet per gallon for film deposit of .40 to .60 mil.

Outdoor Use:

Extensive accelerated weathering tests have been completed on vinyl printed with Ultrabond, with an Overprint Clear. The ink withstood 1,500 hours of exposure with 4-hour cycle times of UV light and condensation at elevated temperatures with minimal color change and marginal shrinkage.

Accelerated machine weathering are reference standards and can’t precisely reproduce actual outdoor performance. Based on prior correlation of accelerated testing versus real-time exposure, 1,500 hours is equated to approximately three years, 45° south Florida.

Metallics: A superior two-part system comprised of WR Metallic Mixing Clear and the proper metallic paste has been developed. The increased viscosity of MMC helps insure a good particle suspension and our new metallic technology provides unparalleled premix shelf life and stability. The recommended mixing ratios are: 12% silver paste, 28% gold paste (by weight) to achieve the standard metallic colors.

For optimum coverage and opacity, 280 - 305 (110 - 120 cm) plain weave monofilament mesh is recommended. Use WR Overprint Clear for extended weatherability and to improve the non-tarnishing properties of the product.

Storage:

Care should be taken to store ink in tightly closed containers located in a cool (6°F to 8°F / 15° to 27°C), dark place. After long production runs, excess ink from the screen should be properly disposed. With suitable conditions, the ink is expected to have a shelf life of approximately 12 months from the date of manufacture.

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when processing, handling, and storing inks, as well as first aid. If ink comes in contact with skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing: For superior halftone reproduction, Ultrabond halftones are available in three density levels. Additional control of densities may be achieved with the use of WR Halftone Extender Base. For best results, 380 (150 cm) plain weave mesh or finer and a smooth, thin stencil coating should be utilized with four-color process printing.

• Press High Backlit
• Ready Density Density
• WR Halftone Yellow .90 1.10 1.35
• WR Halftone Magenta 1.40 1.75 2.05
• WR Halftone Cyan 1.40 1.80 2.20
• WR Halftone Black 1.60 2.00 2.25
• WR Halftone Extender Base

Color Availability:

Ultrabond WR is available in opaque standard colors. Custom matches, metallic, fluorescent, and transparent colors are obtainable upon request.

• WR-111 Lemon Yellow WR-210 Ultra Blue
• WR-123 Medium Yellow WR-220 Emerald Green
• WR-131 Brilliant Orange WR-301 Opaque Black
• WR-141 Fire Red WR-311 Opaque White
• WR-151 Scarlet Red WR-312 Dense Black
• WR-155 RWRine Red WR-026 Brilliant White
• WR-160 Rhodamine Red WR Overprint Clear
• WR-180 Warm Red WR Metallic Mixing Clear
• WR-190 Process Blue WR Backing White
• WR-200 Peacock Blue WR Barrier White
• WR-205 Reflex Blue

PANTONE® Matching System Colors:

The nine PANTONE® approved Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity and are available in book or imaging Color Source software format.

• WR-064 CMS GS Yellow
• WR-066 CMS RS Yellow
• WR-114 CMS Orange
• WR-121 CMS YS Red
• WR-164 CMS BS Red
• WR-165 CMS Magenta
• WR-127 CMS Violet
• WR-230 CMS Blue
• WR-325 CMS Green
• WR Tinting White
• WR Shading Black
• WR Mixing Clear

PANTONE® is a trademark of Pantone, Inc. Portions © Pantone, Inc., 1963, 1991.

Thermoform TF is an extremely flexible ultraviolet curable screen printing ink specifically formulated for printing plastics used in vacuum forming.

Thermoform exhibits outstanding vacuum forming characteristics and ink lengthening while maintaining excellent adhesion and opacity. Additionally, this ink provides ideal characteristics for heat bending and routing acrylic sheets with no chipping or loss of adhesion.

Performance Properties:

• Extreme elongation for maximized draw depth, exceeding 6” (15 cm)

• Multiple passes can be heat bent and routed without chipping

• Excellent intercoat adhesion, even when cured multiple times

• Contains lightfast, lead-free pigments

• Extreme moisture resistance for exterior exposures

• Elevated halftone color strength for back-lit applications

Recommended Substrates:

ThermoForm TF was designed to adhere to plastics used for vacuum forming, including, but not limited to: polystyrene, PETG, polycarbonate, high impact styrene, and PVC. TF also has excellent adhesion to acrylics (Plexiglass®).

To determine suitability of the product for the intended use, a pretest for proper adhesion prior to production is advised.

Curing:

Thermoform cures well when printed through 355 (140 cm) plain weave Polyester mesh or finer. TF’s optimal cure window of 310 to 350 mJ is generally achieved with one 300 watt per inch lamp at a belt speed of 30 feet (10 meters) per minute. This should provide a thorough cure of the product including opaque colors. Belt speeds can be increased dramatically as the substrate gauge is reduced. Thick, plastic substrates act as a heat sink and decrease cure rates.

For maximum opacity retention on deep draws, coarser screen mesh may be used, increase mJ output and test for proper cure and adhesion. Excessive film thickness does not impede vacuum forming properties.

Adhesion should be a minimum of 90% from the curing unit with final adhesion developing within four hours of initial polymerization. Coarser fabrics can be utilized; however, cure parameters may need to be adjusted for the increased ink film.

If a loss of gloss or adhesion due to insufficient cure is noticed, the use of 5-10% TF Mixing Clear will increase light penetration and improve cure.

Printing:

Mix well prior to every use. Although TF has been supplied in press-ready condition, this system may be reduced up to 10% with TF Thinner for special viscosity adjustments.

Care should be taken to print the ink at the optimal temperature of 70°-90°F (21°- 27°C). Cool ink will have heavier viscosity and will not flow properly whereas excessively warm ink will be lower in viscosity resulting in poor definition and decreased opacity.

Squeegee:

70 - 90 durometer polyurethane blade is recommended.

Coverage:

3200 to 3600 square feet per gallon for film deposit of .40 to .60 mil.

Outdoor Use:

Extensive accelerated weathering tests have been completed. The ink withstood over 500 hours of exposure with 4-hour cycle times of UV light and condensation at elevated temperature. Accelerated machine weathering are reference standards and can’t precisely reproduce actual outdoor performance. Based on prior correlation of accelerated testing versus real-time exposure, 500 hours is equated to approximately one year, 45° south Florida.

Metallics:

A superior two-part system comprised of TF Metallic Mixing Clear and the proper metallic paste has been developed. The increased viscosity of MMC helps insure a good particle suspension and our new metallic technology provides unparalleled premix shelf life and stability. The recommended mixing ratios are: 12% silver paste, 28% gold paste (by weight) to achieve the standard metallic colors.

For optimum coverage and opacity, 280 - 305 (110 - 120 cm) plain weave monofilament mesh is recommended. Use TF Overprint Clear for extended weatherability and to improve the non-tarnishing properties of the product.

Storage:

Care should be taken to store ink in tightly closed containers located in a cool (60°F to 80°F / 15° to 27°C), dark place. After long production runs, excess ink from the screen should be properly disposed. With suitable conditions, the ink is expected to have a shelf life of approximately 12 months from the date of manufacture.

Precautions:

Read the material safety data sheet prior to processing. It contains instructions for precautions when processing, handling, and storing inks, as well as first aid. If ink comes in contact with skin, wipe ink off with a clean, dry cloth (do not use solvent). Wash and rinse the affected area with soap and water.

Process Printing:

For superior halftone reproduction, Thermoform New Rheology halftones are available in two density levels. Additional control of densities may be achieved with the use of TF Halftone Extender Base. For best results, 355 (140 cm) plain weave mesh or finer and a smooth, thin stencil coating should be utilized with four-color process printing.

• TF Halftone Yellow 1.10 1.35
• TF Halftone Magenta 1.75 2.05
• TF Halftone Cyan 1.80 2.20
• TF Halftone Black 2.00 2.25
• TF Halftone Extender Base

Color Availability: Thermoform TF is available in twenty opaque standard colors. Custom matches, metallic, fluorescent, and transparent colors are obtainable upon request.

• TF-111 Lemon Yellow TF-220 Emerald Green
• TF-123 Medium Yellow TF-225 Forest Green
• TF-131 Brilliant Orange TF-226 Lime Green
• TF-135 Vivid Orange TF-235 Teal
• TF-141 Fire Red TF-240 Purple
• TF-151 Scarlet Red TF-260 Brown
• TF-155 Rubine Red TF-301 Opaque Black
• TF-160 Rhodamine Red TF-311 Opaque White
• TF-180 Warm Red TF-312 Dense Black
• TF-190 Process Blue TF Barrier White
• TF-200 Peacock Blue TF Overprint Clear
• TF-205 Reflex Blue TF Metallic Mixing Clear
• TF-210 Ultra Blue

PANTONE® Matching System Colors:

The nine PANTONE® approved Color Matching System shades are used to simulate the PANTONE Color Specifier 1000 colors. Formulas were designed for maximum opacity and are available in book or Imaging Color Source software format.

• TF-064 CMS GS Yellow
• TF-066 CMS RS Yellow
• TF-114 CMS Orange
• TF-121 CMS YS Red
• TF-164 CMS BS Red
• TF-165 CMS Magenta
• TF-127 CMS Violet
• TF-230 CMS Blue
• TF-325 CMS Green
• TF Tinting White
• TF Shading Black
• TF Mixing Clear

PANTONE® is a trademark of Pantone, Inc. Portions © Pantone, Inc., 1963, 1991.

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